Recirculating Liquid Cooled Thermal Platforms

Recirculating Liquid Cooled Thermal Platforms

Primary Features & Benefits:

The Next Generation TotalTemp Recirculating Liquid Cooled Thermal Platforms are specifically designed for customers who do not have or do not want to use expendable cryogenic coolants and who do not require super-fast hot to cold ramp times. These platforms deliver efficient and precisely controlled temperature conditioning to devices that have a flat thermally conductive surface. When using thermal conduction to condition the device at hot and/or cold temperatures, the results are much faster than using thermal convection, as used in environmental chambers.

Model HSD 49

HSD 49 Hot Only Thermal Platform

Specs: Model # HSD49 6.5″ x 7.5″ usable surface area (49sq in / 316 sq cm)

Chassis dims. (HxWxD) 2.25″ x 6.25″ x 7.25″

Primary Features & Benefits:

  • Excellent access to DUT
  • Extended temperatures range option (200°C shown here)
  • Hard plated anodized surface for durability
  • Optional no holes and conductive surface (shown here)
  • Small footprint for minimal impact on valuable bench space
  • High accuracy temperature sensors for precise control
  • Abundant heater arrangement for low surface gradients
  • Rugged Stainless Steel chassis
  • Threaded holes in all four corners plus centered are standard for adapter plate or clamp set mounting
  • Adapter plates available
  • Exclusively designed for easier serviceability, with full access panelsand DUT sensors
  • Certified products available

SC144-SCC144

SC144 / SCC144 Refrigerated Thermal Platform

Model SC144-N for single stage refrigeration to -40°C

Model SCC144-N with cascade refrigeration to -75°C

add R to the end of part number for remote platform on 8’ umbilical

add B to the end of part number for fully benchtop platform system (benchtop system is greater than 150 Lbs)

Primary Features & Benefits:

  • 12” x 12” thermally controlled surface, -75°C to +175°C
  • Fast temperature transition rates possible – comparable to some cryo systems.
  • Portable, proven, industry-standard ultra-low temp refrigeration system.
  • An energy-efficient single-stage refrigeration system, capable of removing heat at -40°C.
  • Optional two-stage refrigeration system is available for cooling as low as -75°C.
  • No expendable L-N2 or L-CO2 tanks are needed, No Oxygen displacement.
  • Adapter plates available for custom fixturing.
  • Optional Polycarbonate cover reduces condensation and frost (Standard or Low ESD).
  • Optional Dry Air or G-N2 purge systems available.
  • Convenient options – fully benchtop design, split system with refrigeration under work bench or ‘R2D2’ style with platform on top of refrigeration chassis.
  • Uses our popular, premier Synergy Controller – Easy ramp and dwell profiles, remote control, logging, optional plotting, reporting and DUT sensors

Product Data Sheet

SC98-SCC98

SC98 / SCC98 Refrigerated Thermal Platform

Model SC98-N for single stage refrigeration to -40°C

Model SCC98-N with cascade refrigeration to -75°C

add R to the end of part number for remote platform on 8’ umbilical

add B to the end of part number for fully benchtop platform system (benchtop system is greater than 150 Lbs)

Primary Features & Benefits:

  • 6.5” x 15” thermally controlled surface, , -75°C to +175°C
  • Fast temperature transition rates possible – comparable to some cryo systems.
  • Portable, proven, industry-standard ultra-low temp refrigeration system.
  • An energy-efficient single-stage refrigeration system capable of removing heat at -40°C.
  • Optional two-stage refrigeration system is available for cooling as low as -75°C.
  • No expendable L-N2 or L-CO2 tanks are needed, No Oxygen displacement.
  • Adapter plates available for custom fixturing.
  • Optional Polycarbonate cover reduces condensation and frost (Standard or Low ESD).
  • Optional Dry Air or G-N2 purge systems available.
  • Convenient options -fully benchtop design, split system with refrigeration under work bench or ‘R2D2’ style with platform on top of refrigeration chassis.
  • Uses our popular, premier Synergy Controller – Easy ramp and dwell profiles, remote control, logging, optional plotting, reporting and DUT sensors

Product Data Sheet

SC49-SCC49

SC49/ SCC49 Refrigerated Thermal Platform

Model SC49-N for single stage refrigeration to -40°C

Model SCC49-N with cascade refrigeration to -75°C

add R to the end of part number for remote platform on 8’ umbilical

add B to the end of part number for fully benchtop platform system (benchtop system is greater than 150 Lbs

Primary Features & Benefits:

  • 6.5” x 7.5” thermally controlled surface, -75°C to +175°C
  • Fast temperature transition rates possible – comparable to some cryo systems.
  • Portable, proven, industry-standard ultra-low temp refrigeration system.
  • An energy-efficient single-stage refrigeration system capable of removing heat at -40°C.
  • Optional two-stage refrigeration system is available for cooling as low as -75°C.
  • No expendable L-N2 or L-CO2 tanks are needed, No Oxygen displacement.
  • Adapter plates available for custom fixturing.
  • Optional Polycarbonate cover reduces condensation and frost (Standard or Low ESD).
  • Optional Dry Air or G-N2 purge systems available.
  • Convenient options -fully benchtop design, split system with refrigeration under work bench or ‘R2D2’ style with platform on top of refrigeration chassis.
  • Uses our popular, premier Synergy Controller – Easy ramp and dwell profiles, remote control, logging, optional plotting, reporting and DUT sensors

Product Data Sheet

Mechanically Refrigerated Thermal Platforms

Primary Features & Benefits:

  • Fast temperature transition rates – comparable to some cryogenic systems.
  • Proven, industry-standard ultra-low temp refrigeration system.
  • An energy-efficient single-stage refrigeration system is capable of removing heat at -40°C.
  • A two-stage refrigeration system is as low as -70°C.
  • No L-N2 or L-CO2 tanks are needed.
  • Causes no Oxygen displacement.
  • Chassis Mounted Platform or benchtop with under bench remote refrigeration stand.
  • Optional Polycarbonate cover reduces condensation and frost (Standard or Low ESD).
  • Optional Dry Air or G-N2 purge systems available.
  • Consult Factory for colder temperatures.
  • Uses our popular premier Synergy Controller.

Product Data Sheet

 

Synergy Controller standard features include:

  • Logging, graphing, flexible compressor configurations.
  • Serial, USB, USB mouse, Ethernet, SPTP, and FTP.
  • Optional Web server and GPIB communication.
  • Optional Cascade Temperature Control Software.
  • Cascade Control Software requires a secondary Sensor.
  • Multiple Secondary Sensor options are available.
  • Optional 16 Channel Sensor module. Connect four-module for 64 Temperature Channels.
  • Remote Controller umbilical length options

Specifications:

SC denotes single-stage refrigeration to -40°C

SCC denotes two-stage refrigeration to -70°C

Model # SC/ SCC14 3.75″ x 3.75″ usable surface area (14 sq. in / 90 sq. cm)

Model # SC/ SCC 49 6.5″ x 7.5″ usable surface area (49 sq. in / 315 sq. cm)

Model # SC/ SCC98 6.5″ x 15″ usable surface area (98 sq. in / 630 sq. cm)

Model # SC/ SCC144 12″ x 12″ usable surface area (144 sq. in / 929 sq. cm)

Model # SC/ SCC288 12″ x 24″ usable surface area (288 sq. in / 1858 sq. cm)

Model # SC/ SCC450 18″ x 25″ usable surface area (450 sq. in / 2903 sq. cm)

SC144 ice forming to -20°C

The Next Generation TotalTemp Thermal Platforms

The Next Generation TotalTemp Mechanically Refrigerated Thermal Platforms are specifically designed for customers who do not have or do not want to use expendable cryogenic coolants and who do not require the fastest hot to cold ramp times. These platforms deliver efficient and precisely controlled temperature conditioning to devices that have a flat thermally conductive surface. When using thermal conduction to condition the device at hot and/or cold temperatures, the results are much faster than using thermal convection, as in environmental chambers.

The unique embedded copper tube cooling channel concept designed by TotalTemp, integrated with a high-density arrangement of long-life durable AC cartridge heaters, provides a comprehensive system able to deliver hot and cold temperature cycling and conditioning on demand. With extremely accurate temperature uniformity and minimal thermal gradients at temperature, TTI has truly created “The Next Generation in Performance” at a price you can handle.

All TotalTemp, single-stage Mechanically Refrigerated products are designed to operate between -40°C and +200°C with a single-stage compressor.

Two-stage systems are designed to achieve -70°C.

Our Refrigerated Thermal Platform systems use commercial off-the-shelf (COTS) ultra-low temperature refrigeration compressor components. The single-stage SC49-N and SC144-N system can cool the 7.5″ x 6.5″ or 12” square surface from +120°C to -40°C in less than 8 minutes. That’s an average of better than 20 degrees per minute for the whole transition from hot to cold.

Cascade refrigeration systems that cool to -70°C are typically a little slower.

Mechanically Refrigerated Thermal Platforms

Primary Features & Benefits:

  • Fast temperature transition rates – comparable to some cryogenic systems.
  • Proven, industry-standard ultra-low temp refrigeration system.
  • An energy-efficient single-stage refrigeration system is capable of removing heat at -40°C.
  • A two-stage refrigeration system is as low as -70°C.
  • No L-N2 or L-CO2 tanks are needed.
  • Causes no Oxygen displacement.
  • Chassis Mounted Platform or benchtop with under bench remote refrigeration stand.
  • Optional Polycarbonate cover reduces condensation and frost (Standard or Low ESD).
  • Optional Dry Air or G-N2 purge systems available.
  • Consult Factory for colder temperatures.
  • Uses our popular premier Synergy Controller.

Product Data Sheet

 

Synergy Controller standard features include:

  • Logging, graphing, flexible compressor configurations.
  • Serial, USB, USB mouse, Ethernet, SPTP, and FTP.
  • Optional Web server and GPIB communication.
  • Optional Cascade Temperature Control Software.
  • Cascade Control Software requires a secondary Sensor.
  • Multiple Secondary Sensor options are available.
  • Optional 16 Channel Sensor module. Connect four-module for 64 Temperature Channels.
  • Remote Controller umbilical length options

Specifications:

SC denotes single-stage refrigeration to -40°C

SCC denotes two-stage refrigeration to -70°C

Model # SC/ SCC14 3.75″ x 3.75″ usable surface area (14 sq. in / 90 sq. cm)

Model # SC/ SCC 49 6.5″ x 7.5″ usable surface area (49 sq. in / 315 sq. cm)

Model # SC/ SCC98 6.5″ x 15″ usable surface area (98 sq. in / 630 sq. cm)

Model # SC/ SCC144 12″ x 12″ usable surface area (144 sq. in / 929 sq. cm)

Model # SC/ SCC288 12″ x 24″ usable surface area (288 sq. in / 1858 sq. cm)

Model # SC/ SCC450 18″ x 25″ usable surface area (450 sq. in / 2903 sq. cm)

SC144 ice forming to -20°C

The Next Generation TotalTemp Thermal Platforms

The Next Generation TotalTemp Mechanically Refrigerated Thermal Platforms are specifically designed for customers who do not have or do not want to use expendable cryogenic coolants and who do not require the fastest hot to cold ramp times. These platforms deliver efficient and precisely controlled temperature conditioning to devices that have a flat thermally conductive surface. When using thermal conduction to condition the device at hot and/or cold temperatures, the results are much faster than using thermal convection, as in environmental chambers.

The unique embedded copper tube cooling channel concept designed by TotalTemp, integrated with a high-density arrangement of long-life durable AC cartridge heaters, provides a comprehensive system able to deliver hot and cold temperature cycling and conditioning on demand. With extremely accurate temperature uniformity and minimal thermal gradients at temperature, TTI has truly created “The Next Generation in Performance” at a price you can handle.

All TotalTemp, single-stage Mechanically Refrigerated products are designed to operate between -40°C and +200°C with a single-stage compressor.

Two-stage systems are designed to achieve -70°C.

Our Refrigerated Thermal Platform systems use commercial off-the-shelf (COTS) ultra-low temperature refrigeration compressor components. The single-stage SC49-N and SC144-N system can cool the 7.5″ x 6.5″ or 12” square surface from +120°C to -40°C in less than 8 minutes. That’s an average of better than 20 degrees per minute for the whole transition from hot to cold.

Cascade refrigeration systems that cool to -70°C are typically a little slower.

Mechanically Refrigerated Thermal Platforms

Primary Features & Benefits:

  • Fast temperature transition rates – comparable to some cryogenic systems.
  • Proven, industry-standard ultra-low temp refrigeration system.
  • An energy-efficient single-stage refrigeration system is capable of removing heat at -40°C.
  • A two-stage refrigeration system is as low as -70°C.
  • No L-N2 or L-CO2 tanks are needed.
  • Causes no Oxygen displacement.
  • Chassis Mounted Platform or benchtop with under bench remote refrigeration stand.
  • Optional Polycarbonate cover reduces condensation and frost (Standard or Low ESD).
  • Optional Dry Air or G-N2 purge systems available.
  • Consult Factory for colder temperatures.
  • Uses our popular premier Synergy Controller.

Product Data Sheet

 

Synergy Controller standard features include:

  • Logging, graphing, flexible compressor configurations.
  • Serial, USB, USB mouse, Ethernet, SPTP, and FTP.
  • Optional Web server and GPIB communication.
  • Optional Cascade Temperature Control Software.
  • Cascade Control Software requires a secondary Sensor.
  • Multiple Secondary Sensor options are available.
  • Optional 16 Channel Sensor module. Connect four-module for 64 Temperature Channels.
  • Remote Controller umbilical length options

Specifications:

SC denotes single-stage refrigeration to -40°C

SCC denotes two-stage refrigeration to -70°C

Model # SC/ SCC14 3.75″ x 3.75″ usable surface area (14 sq. in / 90 sq. cm)

Model # SC/ SCC 49 6.5″ x 7.5″ usable surface area (49 sq. in / 315 sq. cm)

Model # SC/ SCC98 6.5″ x 15″ usable surface area (98 sq. in / 630 sq. cm)

Model # SC/ SCC144 12″ x 12″ usable surface area (144 sq. in / 929 sq. cm)

Model # SC/ SCC288 12″ x 24″ usable surface area (288 sq. in / 1858 sq. cm)

Model # SC/ SCC450 18″ x 25″ usable surface area (450 sq. in / 2903 sq. cm)

SC144 ice forming to -20°C

The Next Generation TotalTemp Thermal Platforms

The Next Generation TotalTemp Mechanically Refrigerated Thermal Platforms are specifically designed for customers who do not have or do not want to use expendable cryogenic coolants and who do not require the fastest hot to cold ramp times. These platforms deliver efficient and precisely controlled temperature conditioning to devices that have a flat thermally conductive surface. When using thermal conduction to condition the device at hot and/or cold temperatures, the results are much faster than using thermal convection, as in environmental chambers.

The unique embedded copper tube cooling channel concept designed by TotalTemp, integrated with a high-density arrangement of long-life durable AC cartridge heaters, provides a comprehensive system able to deliver hot and cold temperature cycling and conditioning on demand. With extremely accurate temperature uniformity and minimal thermal gradients at temperature, TTI has truly created “The Next Generation in Performance” at a price you can handle.

All TotalTemp, single-stage Mechanically Refrigerated products are designed to operate between -40°C and +200°C with a single-stage compressor.

Two-stage systems are designed to achieve -70°C.

Our Refrigerated Thermal Platform systems use commercial off-the-shelf (COTS) ultra-low temperature refrigeration compressor components. The single-stage SC49-N and SC144-N system can cool the 7.5″ x 6.5″ or 12” square surface from +120°C to -40°C in less than 8 minutes. That’s an average of better than 20 degrees per minute for the whole transition from hot to cold.

Cascade refrigeration systems that cool to -70°C are typically a little slower.

Controlling Instruments with GPIB, Ethernet, USB…or What is Next?

Controlling Instruments with GPIB, Ethernet, USB…or What is Next?


Which Bus is Best for Instrument Control?

Selecting the right computer bus for your test equipment is a little bit of a moving target but fortunately is moved fairly slowly and moving in the direction of better.

RS-232 – originating back in the early ’60s, RS-232 was developed as a standard for serial digital communication.  Connecting computers to other computers or remote instrument communication with a minimum number of wires was the primary use.  For a while, it became the most popular standard for sending data computer to computer or between instruments and computers, especially over phone lines with the use of a modem to couple the signal long-distance over existing phone lines.

By current standards, RS-232 is limited by the low transmission speeds, large connectors, and relatively large voltage swings required.  For instrumentation purposes it is limited as well by the fact that a given RS-232 link is single-ended, that is one RS-232 port would be required for each instrument to be communicated with.

GPIB – In the late ’60s seeing the need for something better, Hewlett Packard developed the HP-IB computer bus (Hewlett Packard Interface Bus). which is now more frequently referred to as GPIB (General Purpose Interface Bus) or IEEE-488, the name of the formalized standard for the interface. GPIB boasted good speed due to the 8-bit parallel nature of the bus, meaning that 8 bits of synchronized data are transmitted at each interval of communication, theoretically making it faster.  One other great advantage of the GPIB over RS-232 communication is that multiple instruments could share the same bus or network, thus reducing the number of ports required on a host computer. The downsides of this interface were that it was often troublesome to set up and hardware, connections, and cabling were all very bulky and expensive. GPIB cables are often difficult to route through equipment racks and have limited bend radius and maximum allowable run from device to device.

Ethernet – Conceived in the ’70s began its development at Xerox as an efficient computer to computer networking technology and eventually became refined and standardized in the early 80’s to be much of what we know today, displacing competing for network technologies such as Token Ring and Token Bus. Originally, the coaxial cable form is known as 10BASE-5 then 10BASE-2 gave way to the form we know today as 10BASE-T, denoting twisted pairs in lieu of the more troublesome and expensive coaxial form. This shift to twisted pair gave the Ethernet a great boost in reliability, cost and speed, and eventually market share.

Ethernet, because it was originally developed more for computer communication had in some cases been considered less suitable for instrument communication due to the lack of some instrumentation features such as group trigger, designed to allow several instruments to take a measurement at the same instant. Further, Ethernet had been considered less deterministic in general, meaning that exact timing and synchronization of events is less well-controlled even though it is generally much faster.

In 2005, LXI, or LAN eXtensions for Instrumentation standard was Introduced.  Although not all LAN-based instruments need or support this extra functionality it effectively resolves the indeterminate conditions of the bus by providing timing and trigger functions based on the IEEE1588 standard. Additionally, HiSLIP (High-Speed LAN Instrument Protocol) enhances the LAN’s capabilities to work well with instruments.

USB  –  Universal Serial Bus, was developed in the mid-’90s as the next step in communication for the PC beyond RS-232. Primarily for hooking peripheral devices, providing more standardization with plug and play, faster communication plus sharing of a port between several devices(often with a simple internal or external hub). As an added bonus, the USB can often provide the needed power to operate peripheral devices.  With regard to instrumentation systems, USB has developed some following as a low cost, easy to implement communication method for measurement.  At least partially due to the fact that all modern computers now have USB ports built-in. Several major manufacturers of test equipment now offer equipment with USB communication capabilities for easy automation projects. The latest iterations of USB with yet higher speed make it a very capable system for many instrumentation needs. The USB specification even has some well-defined Test and Measurement Class (USBTMC) of protocols for instrumentation and emulating GPIB data type transactions.

Still GPIB…While the tide is slowly turning more towards Ethernet at this time, GIPB continues to amaze people with its persistence.  While so much in the tech world is very fast to change to newer cheaper and better technology,  GPIB remains surprisingly entrenched in the test and measurement arena.  With easy-to-implement devices such as National Instruments ENET/100 that can translate from GPIB to Ethernet, it is not very difficult to cope with an existing legacy device that may still be required that only supports GPIB and not Ethernet. It seems to be the belief of most of the Test and Measurement community that in time, Ethernet, often with an isolated network will prevail as the dominant interface between instruments and PCs.

Structured Programming – Structured Programming is a programming paradigm making extensive use of subroutines and block format structures. It follows through to many higher-level languages improving troubleshooting, and maintenance of the software. Emerging back in the ’60s the need to make coding more precise, deterministic, reusable, and verifiable, Structured Programming is now accepted as good practice yet is still resisted by some. Proper use of structured programming facilitates among other things, easy transition from legacy protocols and busses to more current technologies. While there is some value in the “if it is not broke then don’t mess around with it” thought process, inevitably at some point in the future there will be motivation for change in the forward direction.  Having structured programming in place that is modular and easily maintainable will enhance any system that is not already doomed to a fixed lifespan.  Having seen the changes over the years, it is not likely that the changes in instruments or computer busses will come to a halt soon.

VXI and PXI –  Two other bus structures for communication with instruments are of note here as well, PXI and VXI, both of these are substantially instruments without user interfaces, built on the architecture of existing computer bus technology. VXI is a VME computer bus extended for Instrumentation and the PXI is PCI bus extended for Instrumentation. These instruments must live in a host computer or bus expansion chassis.  They cannot stand alone like the usual benchtop instruments but rely on the host computer to operate. They are often implemented when instruments are dedicated to a task and are not really required to have front panel controls and displays. There can be notable cost and space savings by the integration with the computer as the sole user interface or control mode. Only a few instruments are really hard to find in PXI or LXI form, Temperature chamber/Thermal platforms controllers would be one of those hard to find in VXI or PXI form. In this case, Ethernet can easily control the Thermal conditioning system while other instruments still enjoy the benefits of the integrated system.

VISA – Virtual Instrument Software Architecture (a standard under the control of Interchangeable Virtual Instrument or IVI Foundation) is a widely used input/output application programming interface used for facilitating communicating with instruments from a PC  The specifications included in The VISA data structures make it far easier to change instruments commands or change communication busses without dismantling the whole structure of existing test software.  Most of the larger instrument manufacturers implement the VISA structures in their instruments.  Following these protocols produces robust determinant communication that can easily be changed, upgraded, or modified, making life much easier in the event that an instrument or existing bus structure must be replaced or upgraded.

SCPI – (Standard Commands for Programmable instruments), now also under the control of the IVI Foundation, SCPI carries the standardization and interchangeability of instruments concept yet further.  If a given instrument is designed to implement the SCPI protocol, as an example, in theory, one brand of programmable voltmeter can be unplugged and another brand of voltmeter plugged in in its place to take the same reading using the same standardized command set.  Even another type of instrument, perhaps a scope capable of making a voltage reading might be sent the same commands as the voltmeter and return the reading in the same format. The practical benefits to the user seem great.  Many of the more mainstream vendors seem to be on board with this already although not all manufacturers have adopted these standardized commands and syntaxes.

Conclusion – It is hard to predict what might be next, we can only guess what a few of the future candidates might be, WiFi, Advancements in USB3, Bluetooth, Lightning (well scratch that one) … we will see. A number of articles have been written on the subject and although the change has been slower than many have anticipated, the inevitable fade-out of GPIB is approaching.  New systems at this time should be designed around LAN-based LXI technology when possible. In some cases where cost savings are more important, USB can be considered a good choice as well. The formal protocol extensions help but bandwidth limit considerations can still apply since a slower instrument can slow down the whole bus and even in some cases the computer’s overall performance. If a more complex and dedicated system is desired and there is no apparent reason for each instrument to have its own display and control knobs, then perhaps VXI or PXI type instruments with their more tightly integrated systems can provide a good advantage in space and cost savings.  RS-232 is still in wide use although most computers have skipped that interface in the move to USB The one instrument per bus capability is limiting for most instrument systems.  Fortunately USB to RS-232 converters is cheap, easy to implement, and readily available.

Perhaps two reasons people are reluctant to move away from legacy GPIB systems are 1) unstructured, poorly written code that might blow up if altered, 2) the memory of struggles in setting up and troubleshooting the original configuration of GPIB test equipment.  My experience is that many of the headaches involved with setting up GPIB systems stay with GPIB systems. That is to say, more modern systems are easier to design, set up and troubleshoot. That nothing could go wrong but things have improved.  A lot.

Temperature Testing – Which Cooling Method is best?

Temperature Testing – Which Cooling Method is best?

Comparison of cooling methods for Environmental Temperature Testing of Electronics

Many electronic components and systems require thermal cycling equipment in manufacturing or the laboratory for system test, burn-in, or design validation.

While improvements in heat pump design allow compressors to heat as well, in most cases resistance heating is the heating method of choice, this is a discussion of cooling options. For cooling methods, there are several choices.

Three primary ways that things are currently being cooled in the lab are:

  1. Mechanical refrigeration i.e. compressor,
  2. Expendable coolants such as LN2 or CO2,
  3. Thermoelectric cooling. Peltier chiller

The following is a brief study of the choice process for deciding which coolant to use. The strengths and weaknesses of the 3 different cooling methods are outlined below:

When choosing the best system for your requirements, there are a few concerns right away that will guide the process

  1. Cooling capacity: Production environments often thrive on productivity with faster performance.  How fast do you need to transition?  Do you have a physically large, massive or active load?  How cold are you going?
  2. Facilities: Do you have expendable coolant readily available?  Does the system have to be portable to an area where the coolant is not available or inconvenient?  Is ventilation very limited at the point of use? Is the quantity of heat large enough to be concerned about building heat load?
  3. Does the testing run unattended?
  4. Initial cost v. long-term cost study.

Mechanical Refrigeration

Strengths:

The only resource expended is electricity.

Systems are self-contained, just add electricity.

A variety of industry-standard refrigeration systems or custom designs are available.

Weaknesses:

High initial cost, higher yet if cooling below -40 C is required.

Systems are bulky – More difficult to transport, larger capacity systems require special power.

The larger the capacity, the larger the load on HVAC systems or heating of ambient air

Noisy

Relatively slow cooling speed

They are complex systems with more potential issues, leaks, etc.

Expendable Coolants

Strengths:

Economies of speed due to higher cooling capacities.

Lower initial cost, Simpler design, fewer components with fewer failure modes.

Lower temperatures are possible.

Weaknesses:

The ongoing need to supply expendable coolant.

Storing, supplying, and delivering cryogenic fluids can be expensive or otherwise challenging.

Some risks and increased costs are due to ultra-low temperatures in expendable coolant systems.

Thermoelectric

Strengths:

The Simplest designs are Possible, some systems have no moving parts.

No refrigerants, high-pressure gases, or pumps can cause hazards from pressurized leaks.

The reversible, often same system can both heat and cool.

Good reliability.

Weaknesses

Relatively low cooling capacity and narrow range of operation is typical, generally slow cooling.

Lowest efficiency

Relatively high initial cost.

The Details

Mechanical Refrigeration

There are some promising new technologies available for refrigeration systems which I am not here to summarily dismiss but at the present, the hermetic reciprocating (piston with reed valve) and scroll compressors are generally what is available and widely used. Scroll compressors are a newer technology than reciprocating compressors and are very different inside but generally perform the same or a little better than reciprocating compressors in several areas. Size, noise and vibration, efficiency, cost, and reliability. As time progresses, more scroll compressor systems become available. Generally larger systems are making their appearances first then the smaller units follow later. Refrigeration compressors can use a sizable amount of electrical power. This power is ultimately turned into heat, thus depending on the system capacity, unless a water-cooled configuration is used, will end up being a sizable load on room HVAC systems. One must always be cautious that the refrigeration system has ample ability to discharge the required heat capacity to keep the system operating properly.

Depending on the ultimate temperatures to be reached, a single-stage or cascade dual-stage system is called for. Single-stage compressor system performance flattens out around -35C and ultimately can only cool too -40C in most cases. A two-stage cascade refrigeration system can cool down to the ultimate low temperature of -70C, in some cases a little colder. Cascade refrigeration systems are substantially more complex and costly than single-stage systems. Most modern designs have been refined to the point of good reliability but there are many more parameters that must stay in balance for the system to perform and stay intact.

Three-stage refrigeration systems are not very common in practice but in theory not much more complicated than two-stage systems. These systems should be considered when expecting to cool to temperatures below -75C without Liquid Nitrogen.

Some companies can achieve ultra-low temperatures by combining more than one refrigerant in one compressor. There are some trade off’s involved but these systems generally work well although there is generally lower cooling capacity.

Expendable Coolants

Liquid Nitrogen

Liquid Nitrogen, (L-N2 orLN2) is readily available and widely appreciated for its tremendous cooling capacity. It is available in vacuum insulated somewhat portable tanks (often known as dewars, typically 170 liters) or a large outdoor tank with vacuum jacketed plumbing to the points of use. The use of LN2 allows for easily controlled, nearly unlimited cooling capacity. The downside of LN2 is due to the extreme cold temperatures it is often difficult to handle or lossy due to the heat encroachment from the large differential to ambient temperature. Nevertheless better cost efficiencies can be achieved when you also consider the time saved by the ability to speed up the cooling process. For example in a production environment, waiting for the system to cool down can have a cumulative impact on production capacity. Also note, LN2 in a tank will warm up and vaporize eventually wasting some of the coolants if it is not used within a few weeks. A properly designed distribution system will always have LN2 ready to use.

There are exceptions but generally, distribution systems run around 20 psi. and portable tanks can easily be acquired with pressure ranges 75-120 psi or higher. Higher pressure is recommended when possible due to the shorter latency in waiting for coolant to “cool down the hose” so that liquid is actually coming out the delivery point. Typically a temperature chamber or thermal platform (cold plate AKA hot/cold plates) designed to cool with LN2 will be designed with a coolant orifice of appropriate size to control the flow rate for the specified pressure available. If you need to cool down to very low temperatures or fast, there is little that compares to LN2. Practical systems can often have the capability of cooling down below -150C but in many cases, the ultimate low temperature is limited to -100C because not many other materials are good for those extreme temperatures. Due to the extreme temperature, customers that run systems unattended, cooling with LN2 often specify a redundant safety cooling system shutdown.

Liquid CO2

L-CO2 (Liquid) is often a little cheaper than LN2 but has a more limited lower temperature range of -60C to -65C.

CO2 is available in three basic forms for the lab.

  1. High-pressure Syphon tanks, similar to what you might see in a welding shop.  These tanks have a dip tube that takes liquid off the bottom of the tank.  The CO2 is stored at room temperature in these high-pressure tanks so the coolant stores indefinitely. This is a good choice if your cooling needs are intermittent or otherwise not extreme.  -60C is about the coldest achievable with high pressure CO2
  2. Low-pressure CO2 tanks, similar looking to portable LN2 tanks are pressurized to up to 300 psi and the contents are around -20C in the tank so there are fewer losses than with an LN2 tank which is typical -180C inside.
  3. Distribution systems for supplying CO2 about the facility often distribute the CO2 in gaseous form, condensing, storing, and chilling the coolant at the point of use with a refrigeration compressor.  This makes the distribution plumbing system far cheaper than the vacuum jacketed plumbing required for an LN2distribution system

Low-pressure CO2 is more efficient than high pressure CO2.for larger scale regular usage low-pressure CO2 with a satellite distribution system can provide the best cooling economy. There are some trade off’s with each that can be calculated but one other consideration for CO2, especially as delivered from a distribution system is the triple point of this refrigerant. Plumbing systems including inside the thermal test equipment must be designed to not allow the triple point of the coolant to be reached as the coolant in the plumbing can easily turn solid and block up with dry ice. The easiest way to think of this is when the coolant is very cold, never allow the plumbing path to increase in cross-section and subsequently restrict again as this pressure drop can cause the CO2 to turn solid, blocking delivery.   This can also happen due to water or other contamination in the system.

Thermoelectric cooling

Thermoelectric cooling products, like many technical products, have experienced minor improvements in reliability cost, and efficiency over the years, however for systems of substantial capacity, they remain more expensive and less efficient than compressor-based systems. The bigger advantages of thermoelectric cooling remain the simplicity of the design and the lacking of the requirement for any pressurized gases oils or refrigerants. Not to dismiss thermoelectric cooling as a viable method for cold testing but the lower heat removal capacity and limited temperature range limits many of their applications. One of the biggest benefits would be most particularly where a cooling module needs to be easily unhooked and hooked up again, the lack pressurized of refrigerant lines, in this case, can be a big benefit. Thermoelectric cooling system temperature ranges are typically from -10C to +70C. Additionally, the fact that it is basically a reversible heat pump can also greatly simplify system designs.

So, to sum it up, if your process can benefit from speed or the capacity is large and LN2 cooling is an option for you, LN2 cooled systems are the best.

If cooling use is only intermittent then often high-pressure CO2 is the best choice.

If the ultimate cold temperatures needed are -55 or above, low-pressure CO2 may be the best choice for its slightly lower cost than LN2 and greater efficiency than high pressure CO2

If LN2 is not readily available for the application or slower transition rates do not impact productivity, refrigeration compressors are often the best choice. For smaller capacity systems, they can often plug directly into normal lab power outlets. Cascade refrigeration systems that are capable of going to temperatures from -40C to -75C are occasionally available for operation on 120v 15 A. power but usually require 230v service or at least a full 20 or 30 A. at 120v. Larger systems with dedicated power of course require more power.

For configurations where the cooling power requirement is fairly small and temperatures will not be required below -10C, thermoelectric systems often provide a favorable solution. This is especially so of the cooling module is expected to be unhooked and rehooked more than one or two times.

Environmental Issues

As we all see increasing concern for the environment, this deserves some comment.

Since the air, we breathe is about 78% Nitrogen, adding or removing Nitrogen from the environment is generally not a problem. However, there really is a limit to the concentration of Nitrogen in breathable air. If the ventilation in the room is limited, Nitrogen can eventually displace the Oxygen required for breathing below 20%. Oxygen concentration below 20% is some cause for concern, below 15%  is a good reason to evacuate. If there is ever a question of adequate Oxygen, there are relatively affordable Oxygen monitors that can make an alert if the oxygen in the room is too low.

For CO2, the issue is about the same for Oxygen displacement, there is one small advantage that Carbon Dioxide has a mild scent that can be detected at levels lower than might represent a hazard to humans or other life. The same smell that you might detect from beer or carbonated soda.  LN2 on the other hand is odorless.

CO2 has gotten a bad name as a greenhouse gas. There is however not a valid concern about this. Because the CO2 used for cooling has been captured from the atmosphere for this purpose and is simply being returned to where it came from when it is used.

Mechanical refrigeration systems can suffer leaks resulting in the accidental release of greenhouse gasses. Generally, the amount of refrigerant in a small system is not significant in the bigger picture but may represent a long-term concern.  The refrigerants used in modern systems pose little or no direct health risk should contact or inhalation occur.

There are no known concerns of environmental hazards with the use of thermoelectric cooling systems.

Call us to talk about your thermal testing requirements.